Versatile Extruder for Reliable Pipe Manufacturing with Fast Change Mill

• Customization: Available
• After-sales Service: Install
• Warranty: 1 Year
• Model NO.: hf-0035
• Pipe Material: Carbon Steel
• Condition: New
• Customized: Customized
• Theory: Pulse
• Application: Industry
• Type: Pipe Welding Machine
• Usage: Making Pipes Used
• Advantages: Roller Quickly Change in 10 Min
• Voltage: 220/380/415/420/440V
• Pipe Diameter: 21.3-76mm
• Thickness: 1.0mm-4.0mm
• Level of Automation: Full-Automatic, Semi-Automatic
• Weight: According to Actual Machines
• The Width of Steel Strip: 78-250mm
• Useful Life: 40 Years
• Key Word: Welded Tube Mill Line
• Dimension(L*W*H): Depends
• Color: Optional
• Certification: ISO9001 CE
• Pipe Shape: Round, Squrae, Oval, Recangle, etc
• Transport Package: Moulds: Packing in Wooden Case
• Specification: customized
• Trademark: st
• Origin: Yangzhou China
• HS Code: 8515219100
• Production Capacity: 300 Sets Per Year
• Package Size: 200.00cm * 150.00cm * 100.00cm
• Package Gross Weight: 200.000kg

Product Description

Introducing the Hf Welder Steel Round Square Pipe Cold Saw Quick Change Molds Forming Tube Carbon Steel Coils ERW Pipe Making Machine, the ultimate solution for efficient and precise pipe production. This state-of-the-art machinery is designed to transform your manufacturing process with its high-frequency welding capabilities, ensuring durable and seamless steel pipes. Whether you need round, square, or specially shaped pipes, our quick-change molds make transitioning between different styles a breeze. Crafted to handle carbon steel coils with ease, this machine promises reliability and top-notch performance in every use. Elevate your production line with the Hf Welder, where cutting-edge technology meets unparalleled versatility.

Machine production range

Our distinguished team at Yangzhou Jill Machinery Co., Ltd. is dedicated to excellence and innovation. Our standard series delivers unmatched performance, tailored to meet diverse market demands with precision. Below, explore our robust steel pipe making machines. We also offer bespoke solutions, crafted to meet your unique specifications and requirements with utmost precision.

Model	Diameter of welded pipe(mm)	Wall thickness of welded pipe(mm)	Speed of machine(m/min)	Power of main motor(k/w)	High-frequency power(kw)
HG16	8-25	0.25-1.0	30-100	30	60
HG25	8-32	0.35-1.3	30-100	45	100
HG32	13-50.8	0.5-2.0	30-90	110	150
HG50	20-63.5	0.6-2.5	30-90	160	200
HG60	25-63.5	0.8-3.0	20-80	185	250
HG76	25-80	1.2-4.0	20-70	200	300
HG90	32-90	1.5-4.5	20-60	110*2	400
HG115	38-115	2.0-5.0	20-60	160*2	400
HG165	80-165	2.0-6.0	15-50	200*2	500
HG219	90-219	3.0-8.0	15-50	250*2	600
HG273	165-355	4.0-10.0	15-40	250*1 /185*2	800
HG300	165-355	4.0-12.0	15-30	250*2/200*2	1200

Production process flow

Step 1: Un-coiler: The initial phase of our production begins with the Un-coiler, a pivotal component that elegantly supports and regulates the tension of rolled plates and strips, setting the stage for the entire manufacturing process.

Function: This essential unit supports rolled plates and strip tension in the ERW pipe mill production line, boasting a sturdy frame, robust main shaft, expandable drum, and efficient brake mechanism.

There are 3 types: Choose from pneumatic, hydraulic, and manual options, each offering unique benefits to cater to specific operational needs.

Step 2: Shear & Butt-welding: Transitioning from one coil to another, this sophisticated step ensures the end of each strip coil is seamlessly sheared and welded, maintaining uninterrupted production flow.

Function: The system precisely shears each strip coil's end and welds them together, enabling continuous production in the pipe-making welding machine line.

2 Types: Available in both automatic and manual configurations to suit diverse production requirements.

Step 3: Vertical Accumulator: This strategic phase focuses on storing strips efficiently, ensuring a smooth continuation of production for metal tube manufacturing.

Function: Expertly stores strips, allowing for the seamless continuation of production in the metal tube making process.

Type: Vertical: Designed for compact operations, the vertical type offers a streamlined approach to storage.

Advantage: User-friendly operation paired with low investment requirements makes it ideal for producing small-sized and lightweight wall pipes.

Disadvantage: Limited storage capacity, with the potential for creasing.

Step 4: Horizontal Accumulator: This powerhouse phase is designed to deliver unrivaled storage capacity for the Round Square Pipe Making Machine Production Line.

Function: Expertly facilitates the storage of strips, ensuring a continuous production flow for the Round Square Pipe Making Machine Production Line.
Type: Horizontal: Perfect for larger operations, offering a more expansive approach to storage.
Advantage: Boasts an impressive storage capacity, accommodating high-volume production demands.
Disadvantage: While excellent in capacity, it is more costly than the vertical type.

Step 5: Forming section: At this critical juncture, strips are artfully shaped into tubes, a testament to advanced engineering and precise craftsmanship.

Function: Expertly transforms strips into tubes, showcasing the pinnacle of forming technology.

Advantage:

>Advanced forming technical: Utilizing cutting-edge technology for superior tube formation.

>One-stage molding platform: Streamlines the forming process into a singular, efficient stage.

>Reliable quality gear box: Ensures consistent and dependable performance.

>Siemens Beide motor: Powered by the trusted Siemens Beide motor for exceptional reliability.

Step 6: High Frequency Welding: Harnessing the power of high-frequency energy, this step expertly welds pipes of varying thicknesses and diameters, ensuring robust and enduring connections.

Function: Welds pipes of different thicknesses and diameters with the potent capability of the HF welding machine welder.

Step 7: Sizing section of pipe making machine: Precision meets efficiency in this phase, where tubes are sized to exact specifications, guaranteeing impeccable dimensions.

Function: Utilizes advanced techniques to size tubes with precision, ensuring they meet the highest standards.
Advantage:
>Advanced sizing technical: Employs the latest sizing technology for unmatched precision.
>One-stage molding platform: Simplifies the sizing process for maximum efficiency.
>Reliable quality gear box and Siemens Beide motor: Offers consistent performance with high-grade components.
>High precision, low error of the pipe size: Ensures each pipe meets stringent accuracy standards.

Step 8: Flying saw: With swift precision, this phase cuts tubes to the perfect length, balancing ease of operation with cost-efficiency.

Function: Efficiently cuts the tube mill line tubes to the desired length, with a focus on precision.

Advantage: Easy to operate and requires a low investment, making it an attractive option for many operations.

Disadvantage: Generates loud noise, and the cutting section may produce burrs.

Step 9: Cold saw cutting of ERW tube mill line: Experience the pinnacle of cutting technology with cold saw precision, offering silent operation and immaculate cross-sections.

Function: Delivers razor-sharp cuts to achieve the perfect tube length with exceptional precision.
Advantage: Offers silent operation with no burrs, ensuring cutting precision and flawless cross-sections.
Disadvantage: The cost is significantly higher, at four times that of a standard flying saw.

Step 10: Run Out Table: The final step sees the seamless transition of finished pipes to be packed, ready to embark on their journey to clients worldwide.

Function: Ensures smooth egress of pipes, facilitating efficient packing for the tube-making process.
Type: Automatic or manual: Choose the operation type that best suits your production needs, offering flexibility and control.

Detailed Photos

Our Advantages

ST Company has triumphantly delivered world-class products and unparalleled services to over 30 countries and regions globally, including destinations such as Poland, Spain, Russia, Yugoslavia, Ukraine, Turkey, Egypt, Saudi Arabia, India, Vietnam, Malaysia, Thailand, the Philippines, Pakistan, Kazakhstan, Ethiopia, and many others. Our success story extends across continents, marking our presence on a truly international stage.

Our parterners

Packaging & Shipping

 

FAQ

1. Are you manufacturer or trading company?

We are manufacturer with 30 years experience , Which is located in the base place of this industry Yangzhou city Jiangsu Province ,China . Welcome to visit our factory.

2. What shall we do if don't know how to operate your machine?
We can dispatch our engineers to your country and you can also send your engineers to our factory for learning operation. Besides, there are detailed installation and operating instructions attached, We have telephone and email support at 24 hours per day.

 

3. What are your payment terms?
We support T/T, L/C, D/P, D/A, Western Union and so on. TT, 30% in advance, 70% balance before the shipment.

4. How long is the warranty period of your machine?

1 year .